Standard mass-production is a well-known manufacturing concept. To make small quantities or even single items of a product according to user specifications at an affordable price, alternative agile production paradigms should be investigated and developed. The system presented in this article is based on a grid of cheap reconfigurable production units, called equiplets. A grid of these equiplets is capable to produce a variety of different products in parallel at an affordable price. The underlying agent-based software for this system is responsible for the agile manufacturing. An important aspect of this type of manufacturing is the transport of the products along the available equiplets. This transport of the products from equiplet to equiplet is quite different from standard production. Every product can have its own unique path along the equiplets. In this article several topologies are discussed and investigated. Also, the planning and scheduling in relation to the transport constraints is subject of this study. Some possibilities of realization are discussed and simulations are used to generate results with the focus on efficiency and usability for different topologies and layouts of the grid and its internal transport system. Closely related with this problem is the scheduling of the production in the grid. A discussion about the maximum achievable load on the production grid and its relation with the transport system is also included.
Presented at the International Conference on Flexible Automation and Intelligent Manufacturing (FAIM) 23 - 26 June 2015 at the University of Wolverhampton, UK. Authorsupplied abstract: ABSTRACT Customized, on-demand manufacturing is growing through the use of new paradigms and technologies. Agile Manufacturing, cyber physical systems, and reconfigurable systems are examples of these changes. To provide high-mix, low-volume production there is a need for dynamic behaviour and manufacturing machines that can handle a large variety of services. Manufacturing systems can be made more dynamic by using agent-based technology. However, the reconfigurable aspect of these machines has yet to be explored. This paper investigates the possibility to adapt, i.e., reconfigure the hardware of manufacturing machines based on the current manufacturing demand. Using a simulation for a working agent-based platform with reconfiguration capabilities, this paper validates the effects of reconfigurable hardware to change capacity when producing a variety of products in a dynamic production environment. The paper continues to investigate required strategies to effectively use reconfiguration and counter the effects of disturbances that are likely to happen in such systems.
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The viability of novel network-level circular business models (CBMs) is debated heavily. Many companies are hesitant to implement CBMs in their daily practice, because of the various roles, stakes and opinions and the resulting uncertainties. Testing novel CBMs prior to implementation is needed. Some scholars have used digital simulation models to test elements of business models, but this this has not yet been done systematically for CBMs. To address this knowledge gap, this paper presents a systematic iterative method to explore and improve CBMs prior to actual implementation by means of agent-based modelling and simulation. An agent-based model (ABM) was co-created with case study participants in three Industrial Symbiosis networks. The ABM was used to simulate and explore the viability effects of two CBMs in different scenarios. The simulation results show which CBM in combination with which scenario led to the highest network survival rate and highest value captured. In addition, we were able to explore the influence of design options and establish a design that is correlated to the highest CBM viability. Based on these findings, concrete proposals were made to further improve the CBM design, from company level to network level. This study thus contributes to the development of systematic CBM experimentation methods. The novel approach provided in this work shows that agent-based modelling and simulation is a powerful method to study and improve circular business models prior to implementation.