In manufacturing of organic electronics, inkjet printing as an alternative technique for depositing materials is becoming increasingly important. Aside to the ink formulations challenges, improving the resolution of the printed patterns is a major goal. In this study we will discuss a newly developed technique to selectively modify the substrate surface energy using plasma treatment as a means to achieve this goal. First, we look at the effects of the μPlasma treatment on the surface energy for a selection of plastic films. Second, we investigated the effects of the μPlasma treatment on the wetting behaviour of inkjet printed droplets to determine the resolution of the μPlasma printing technique. We found that the surface energy for all tested films increased significantly reaching a maximum after 3-5 repetitions. Subsequently the surface energy decreased in the following 8-10 days after treatment, finally stabilizing at a surface energy roughly halfway between the surface energy of the untreated film and the maximum obtained surface energy. When μPlasma printing lines, an improved wetting abillity of inkjet printed materials on the plasma treated areas was found. The minimal achieved μPlasma printed line was found to be 1 mm wide. For future application it is important to increase the resolution of the plasma print process. This is crucial for combining plasma treatment with inkjet print technology as a means to obtain higher print resolutions.
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With a market demand for low cost, easy to produce, flexible and portable applications in healthcare, energy, biomedical or electronics markets, large research programs are initiated to develop new technologies to provide this demand with new innovative ideas. One of these fast developing technologies is organic printed electronics. As the term printed electronics implies, functional materials are printed via, e.g. inkjet, flexo or gravure printing techniques, on to a substrate material. Applications are, among others, organic light emitting diodes (OLED), sensors and Lab-on-a-chip devices. For all these applications, in some way, the interaction of fluids with the substrate is of great importance. The most used substrate materials for these low-cost devices are (coated) paper or plastic. Plastic substrates have a relatively low surface energy which frequently leads to poor wetting and/or poor adhesion of the fluids on the substrates during printing and/ or post-processing. Plasma technology has had a long history in treating materials in order to improve wetting or promote adhesion. The µPlasma patterning tool described in this thesis combines a digital inkjet printing platform with an atmospheric dielectric barrier discharge plasma tool. Thus enabling selective and local plasma treatment, at atmospheric pressure, of substrates without the use of any masking materials. In this thesis, we show that dependent on the gas composition the substrate surface can either be functionalized, thus increasing its surface energy, or material can be deposited on the surface, lowering its surface energy. Through XPS and ATR-FTIR analysis of the treated (polymer) substrate surfaces, chemical modification of the surface structure was confirmed. The chemical modification and wetting properties of the treated substrates remained present for at least one month after storage. Localized changes in wettability through µPlasma patterning were obtained with a resolution of 300µm. Next to the control of wettability of an ink on a substrate in printed electronics is the interaction of ink droplets with themselves of importance. In printing applications, coalescence of droplets is standard practice as consecutive droplets are printed onto, or close to each other. Understanding the behaviour of these droplets upon coalescence is therefore important, especially when the ink droplets are of different composition and/or volume. For droplets of equal volume, it was found that dye transport across the coalescence bridge could be fully described by diffusion only. This is as expected, as due to the droplet symmetry on either side of the bridge, the convective flows towards the bridge are of equal size but opposite in direction. For droplets of unequal volume, the symmetry across the bridge is no longer present. Experimental analysis of these merging droplets show that in the early stages of coalescence a convective flow from the small to large droplet is present. Also, a smaller convective flow of shorter duration from the large into the small droplet was identified. The origin of this flow might be due to the presence of vortices along the interface of the bridge, due to the strong transverse flow to open the bridge. To conclude, three potential applications were showcased. In the first application we used µPlasma patterning to create hydrophilic patterns on hydrophobic dodecyl-trichlorosilane (DTS) covered glass. Capillaries for a Lab-on-a-chip device were successfully created by placing two µPlasma patterned glass slides on top of each other separated by scotch tape. In the second application we showcased the production of a RFID tag via inkjet printing. Functional RFID-tags on paper were created via inkjet printing of silver nanoparticle ink connected to an integrated circuit. The optimal operating frequency of the produced tags is in the range of 860-865 MHz, making them usable for the European market, although the small working range of 1 m needs further improvement. Lastly, we showed the production of a chemresistor based gas sensor. In house synthesised polyemeraldine salt (PANi) was coated by hand on top of inkjet printed silver electrodes. The sensor proved to be equally sensitive to ethanol and water vapour, reducing its selectivity in detecting changes in gas composition.
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In this article we investigate the change in wetting behavior of inkjet printed materials on either hydrophilic or hydrophobic plasma treated patterns, to determine the minimum obtainable track width using selective patterned μPlasma printing. For Hexamethyl-Disiloxane (HMDSO)/N2 plasma, a decrease in surface energy of approx. 44 mN/m was measured. This resulted in a change in contact angle for water from <10 up to 105 degrees, and from 32 up to 46 degrees for Diethyleneglycol-Dimethaclylate (DEGDMA). For both the nitrogen, air and HMDSO/N2 plasma single pixel wide track widths of approx. 320 μm were measured at a plasma print height of 50 μm. Combining hydrophilic pretreatment of the glass substrate, by UV/Ozone or air μPlasma printing, with hydrophobic HMDSO/N2 plasma, the smallest hydrophilic area found was in the order of 300 μm as well.
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Inkjet printing is a rapidly growing technology for depositing functional materials in the production of organic electronics. Challenges lie among others in the printing of high resolution patterns with high aspect ratio of functional materials to obtain the needed functionality like e.g. conductivity. μPlasma printing is a technology which combines atmospheric plasma treatment with the versatility of digital on demand printing technology to selectively change the wetting behaviour of materials. In earlier research it was shown that with μPlasma printing it is possible to selectively improve the wetting behaviour of functional inks on polymer substrates using atmospheric air plasma. In this investigation we show it is possible to selectively change the substrate wetting behaviour using combinations of different plasmas and patterned printing. For air and nitrogen plasmas, increased wetting of printed materials could be achieved on both polycarbonate and glass substrates. A minimal track width of 320 μm for a 200 μm wide plasma needle was achieved. A combination of N2 with HMDSO plasma increases the contact angle for water up from <100 to 1050 and from 320 to 460 for DEGDMA making the substrate more hydrophobic. Furthermore using N2-plasma in combination with a N2/HMDSO plasma, hydrophobic tracks could be printed with similar minimal track width. Combining both N2 -plasma and N2/HMDSO plasma treatments show promising results to further decrease the track width to even smaller values.
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In this study, we experimentally investigated the material flows of coloured dyes in coalescing small inkjet printed droplets of different volume ratios. With two differently coloured dyes, one in each droplet, we were able to distinguish the time-resolved contributions in dye transport across the coalescence bridge due to convection and diffusion. Droplets with differently coloured dyes were inkjet printed onto a glass substrate at a sufficiently large pitch such that they do not touch each other. Under UV exposure, the wetting of the substrate improves, causing the droplets to coalesce. Filmed at 50 fps, the coalescence and mixing of the droplets of volume ratios 1:1, 2:1 and 4:1 was followed. For equally sized drops, the mixing of the dyes shows good agreement with a 1D approximation of Fick’s second law along the central axes of the coalescing droplets with a diffusion coefficient D = 2 9 10-9 m2 s-1. For unequally sized droplets, convective flows from the small to the large droplet were demonstrated. The convective flows increase in size with increasing volume ratio, but only enter the droplet over a small distance. Complete mixing of the dyes in the unequally sized droplets is only reached after a long period and is diffusion controlled. At the initial moment of coalescence of unequally sized droplets, a small convective flow is observed from the large into the small droplets. Further investigation in this phenomenon is recommended.
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The main challenge for the Dutch and European textile and clothing sector is to make a paradigm shift from labour intensive industry to knowledge based industry. This shift is essential for gaining a competitive edge and to develop innovative products and eco-friendly processes. A promising technology to achieve this is digital printing. This future oriented process is aimed to achieve high energy, water, and chemical savings and therefore a drastic reduction of waste. The technology breakthrough is based on a novel Eco-friendly flexible digital process. The basic components of Inkjet printers are hardware, software, inks and the substrate, which in this case is a textile.Inkjet processes can be divided in two main categories, image printing and functional printing. Image printing is already a mature technology and commercially available. The biggest advantages of inkjet printing over screen printing techniques is ease of operation, cost savings and most importantly ability to handle smaller volume (mass customisation). The functional printing is still in the research and development stage. It offers immense possibilities to bring various functional and nano-materials on textile surface on demand in a continuous process at atmospheric conditions and room temperature. Additionally functionality can be delivered at specific location on the textile with a possibility to apply more than one functionality either side by side or layer by layer. Inkjet processes could replace conventional high temperature and wet textile processes. Digital micro-disposal of fluids is expected to alter textile economics in terms of production speeds and on demand production.Nevertheless inkjet printing/finishing on textiles surfaces with different functional formulations is a major challenge. This is because of the close interaction between ink properties and chemistry, the piezo inkjets and the textile substrate. A typical process involves the development of stable jettable colloidal functional inks that will be delivered on well prepared textile substrate, followed by proper curing/fixation.The case we discuss in the manuscript is the development of a smart textile based heatable pair of trousers especially designed for people with disabilities. The inkjet printed textile samples were prepared and compared with conductive samples produced with well-established techniques such as weaving, knitting, nonwoven techniques and embroidering.
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This work reports the fabrication of a titanium carbide nanoparticle-based inkjet printed flexible bidirectional flow sensor. The design of the flow sensor consists of an inkjet printed titanium carbide piezoresistive strain gauge on a polyester cantilever. The sensors demonstrated a normalized flow sensitivity of 1.043/(ms-1) in the velocity range 0.15 - 0.55 m/s (for water flow). The fabrication method reported in this work potentially opens a new direction for fabrication of a class of robust, repeatable, and inexpensive flexible flow sensors.
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Het boek ‘3D Printing with biomaterials’ introduceert een manier om een duurzame en circulaire economie te realiseren; 3D printen gecombineerd met het gebruik van biomaterialen.
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The working hypothesis for this research project is that it is possible to develop a new functional polymer printing process for the direct application of conductive polymer onto textiles. We will use the basic extrusion technology that is currently applied in 3D printing. Thus the aim is also expanding the knowledge and knowhow base of 3D printing and make this technology applicable for deposition of functional polymers on textiles in such a way that process parameters are clearly understood, and pre-defined final product specifications can be met. Thus the challenge is to apply conductive tracks with a simple one step process that fits the current textile production processes. This means that investigating polymer deposition onto textiles of bio based polymers like PLA, doped with carbon could be a versatile route to achieving economic and sustainable conducting textiles. If the mechanism underlying the bonding of doped PLA with textiles can be controlled for processing then a new route to achieving conductive grids would be opened.Paper written by the Saxion chair Smart Functional Materials and The Unversity of Twente for and accepted by the Autex Conference 2013 (22-24 May 2013, Dresden, Germany).
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The focus of this paper is to make a comparison between five different types of conductive, heatable samples. These samples have been produced according to the five most important implementation techniques developed so far, which are knitting, weaving, embroidery, printing and nonwoven padding –and their purpose is to help decide which conductive option best accommodates a heating application. This study was divided into four major steps: choosing the adequate materials, swatch production, conductivity measurements and heating behaviour assessment. The first three methods use electro conductive wires as heating elements, the fourth uses conductive ink and the fifth uses carbon black coating. For all of them, resistance, current and heat distribution was measured. The results show that the best options for the development of a wearable textile heating system are the printed and the knitted techniques, as their mechanical strength and elasticity, is sufficiently high and the fabric/substrate structure allows the insertion/deposition of different types of heating elements.Paper from the Saxion Research Centre for Design and Technology for het 12th World Textile Conference AUTEX, June 13th-15th 2012, Zadar, Croatia.
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