Circularity and recycling are gaining increased attention, yet the amount of recycled plastic applied in new products remains low. To accelerate its uptake by businesses, it will be useful to empirically investigate the barriers, enablers, needs and, ultimately, requirements to increase uptake of recycled plastic feedstock for the production of new plastic products. During the six focus group sessions we conducted, a value chain approach was used to map the factors that actors face regarding the implementation of recycled materials. The identified factors were structured based on three levels: determining whether a certain factor acted as a barrier or enabler, identifying the steps in the value chain that the factor directly affected and the category it could be subdivided into. The results were then further processed by translating the (rather abstract) needs of businesses into (specific) requirements from industry. This study presented eight business requirements that require actions from other actors in the value chain: design for recycling, optimised waste processing, standardisation, material knowledge, showing possibilities, information and education, cooperation, and regulation and government intervention. The main scientific contributions were the value chain perspective and the applied relevance of the findings. Future studies may delve deeper into the individual factors identified.
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Circularity and recycling are gaining increased attention, yet the amount of recycled plastic applied in new products remains low. To accelerate uptake by businesses, it will be useful to empirically investigate the main barriers and enablers that organisations experience when using recycled plastic feedstock for the production of new plastic products. In this research, categorisation is threefold: determining whether a certain factor acts as a barrier, enabler or both; identifying the steps in the value chain which the factor directly affects; and a categorisation in regulatory, economic, technical, systemic, organisational and cultural factors. Results from the focus group sessions show that main barriers seem to be: lack of clear policies and (stimulating) regulations, price differences between virgin and recycle materials, lower material quality and uncertainties about quality, availability and reliable stream of recyclate (from sufficient quality), lack of shortterm organisational goals, lack of knowledge, and lack of consumer demand and willingness. Comparing the results from a micro- and meso scale perspective, some factors are more important for certain steps in the value chain but may also (indirectly) influence the activities of others. Other factors affect all steps of the value chain. Moreover, the relevance of a factor may differ per actor depending on its positioning in the value chain and context, which comes along with uncertainties in industry. Further research may focus on extending literature review and address the needs of industry in order to increase uptake of recycled feedstock in new products.
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Dit boekje bevat de samenvatting van onderzoek dat is uitgevoerd binnen het project Recycling in Ontwerp (RiO). Op overzichtelijke wijze wordt inzicht gegeven in de verschillende uitkomsten van de onderzoeken binnen het thema recycling in ontwerp. Onderwerp van studie zijn onder andere de eigenschappen van gerecycled materiaal, het uitvoeren van levenscyclus analyses (LCA 's) en de acceptatie van gerecyclede materialen in een product. De verschillende onderzoeken zijn voornamelijk uitgevoerd door studenten van Windesheim en Saxion, in opdracht van bedrijven en onder begeleiding van docenten en onderzoekers. Gedetailleerde informatie kunt u vinden op de website van het project: recyclinginontwerp.com
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In this proposal, a consortium of knowledge institutes (wo, hbo) and industry aims to carry out the chemical re/upcycling of polyamides and polyurethanes by means of an ammonolysis, a depolymerisation reaction using ammonia (NH3). The products obtained are then purified from impurities and by-products, and in the case of polyurethanes, the amines obtained are reused for resynthesis of the polymer. In the depolymerisation of polyamides, the purified amides are converted to the corresponding amines by (in situ) hydrogenation or a Hofmann rearrangement, thereby forming new sources of amine. Alternatively, the amides are hydrolysed toward the corresponding carboxylic acids and reused in the repolymerisation towards polyamides. The above cycles are particularly suitable for end-of-life plastic streams from sorting installations that are not suitable for mechanical/chemical recycling. Any loss of material is compensated for by synthesis of amines from (mixtures of) end-of-life plastics and biomass (organic waste streams) and from end-of-life polyesters (ammonolysis). The ammonia required for depolymerisation can be synthesised from green hydrogen (Haber-Bosch process).By closing carbon cycles (high carbon efficiency) and supplementing the amines needed for the chain from biomass and end-of-life plastics, a significant CO2 saving is achieved as well as reduction in material input and waste. The research will focus on a number of specific industrially relevant cases/chains and will result in economically, ecologically (including safety) and socially acceptable routes for recycling polyamides and polyurethanes. Commercialisation of the results obtained are foreseen by the companies involved (a.o. Teijin and Covestro). Furthermore, as our project will result in a wide variety of new and drop-in (di)amines from sustainable sources, it will increase the attractiveness to use these sustainable monomers for currently prepared and new polyamides and polyurethanes. Also other market applications (pharma, fine chemicals, coatings, electronics, etc.) are foreseen for the sustainable amines synthesized within our proposition.
Recycling of plastics plays an important role to reach a climate neutral industry. To come to a sustainable circular use of materials, it is important that recycled plastics can be used for comparable (or ugraded) applications as their original use. QuinLyte innovated a material that can reach this goal. SmartAgain® is a material that is obtained by recycling of high-barrier multilayer films and which maintains its properties after mechanical recycling. It opens the door for many applications, of which the production of a scoliosis brace is a typical example from the medical field. Scoliosis is a sideways curvature of the spine and wearing an orthopedic brace is the common non-invasive treatment to reduce the likelihood of spinal fusion surgery later. The traditional way to make such brace is inaccurate, messy, time- and money-consuming. Because of its nearly unlimited design freedom, 3D FDM-printing is regarded as the ultimate sustainable technique for producing such brace. From a materials point of view, SmartAgain® has the good fit with the mechanical property requirements of scoliosis braces. However, its fast crystallization rate often plays against the FDM-printing process, for example can cause poor layer-layer adhesion. Only when this problem is solved, a reliable brace which is strong, tough, and light weight could be printed via FDM-printing. Zuyd University of Applied Science has, in close collaboration with Maastricht University, built thorough knowledge on tuning crystallization kinetics with the temperature development during printing, resulting in printed products with improved layer-layer adhesion. Because of this knowledge and experience on developing materials for 3D printing, QuinLyte contacted Zuyd to develop a strategy for printing a wearable scoliosis brace of SmartAgain®. In the future a range of other tailor-made products can be envisioned. Thus, the project is in line with the GoChem-themes: raw materials from recycling, 3D printing and upcycling.
De kunstgrasberg in Nederland is groeiende. In april 2019 hebben een aantal bedrijven, zijnde ketenpartners, de handen in een geslagen om dit te doen veranderen, en hebben GBN Artificial Grass Recycling (GBN-AGR) opgericht. Dit heeft in juni 2020 geresulteerd in een fabriek voor de recycling van de kunstgrasmatten. De eindproducten van deze fabriek zijn circulair grondstoffen zoals circulair zand, circulair SBR, circulair TPE en RTA. Deze grondstoffen worden op traditionele productiewijze in mallen geperst en waaruit rubbertegels, kantplanken, picknicksets worden vervaardigd. Gezien de hoeveelheid aan kunstgrasmatten is er behoefte vanuit de ketenpartners om meer en hoogwaardige producten te realiseren. In dit onderzoek wordt een verkenning gedaan naar de mogelijkheid om gerecycled kunstgras te gaan 3D printen. Zo dat er in de toekomst hoogwaardige en vernieuwde producten uit te vaardigen zijn. Ook zijn de huidige 3D printbedrijven nog niet bekend zijn met circulaire grondstoffen uit gerecycled kunstgras, aangezien het 3D printfilament daarvan nog niet voor handen is. Via materiaalonderzoek, ontwikkeling van 3D printfilament, testen van het filament wordt de eerste aanzet gegeven om tot een grondstof te komen die voor hoogwaardige producten kan worden ingezet. Tevens wordt een productontwerp voor een product gecreëerd. En wordt er een prototype, eventueel op schaal gefabriceerd met het 3D printfilament afkomst van de circulaire grondstoffen van het gerecycled kunstgras. Het einddoel is om de kunstgrasberg in Nederland te doen krimpen, door: - Aantoonbaar te maken aan de maakindustrie dat gerecycled kunstgras een basisgrondstof kan zijn voor producten. - 3D printen een productiemethode is dat voor bepaalde toepassingen voordelen kan hebben om hoogwaardige producten van gerecycled kunstgras mee te maken, naast de al bestaande traditionele productiemethoden.
Lectoraat, onderdeel van NHL Stenden Hogeschool
