The installation of facilities replicating the realworld condition is often required for carrying out meaningful tests on new devices and for collecting data with the aim to create realistic device model. However, these facilities require huge investments, as well as areas where they can be properly installed. In this paper, we present a test infrastructure exploiting the concept of Remote Power Hardware-In-the-Loop (RPHIL), applied for characterizing the performances of a 8kW Proton Exchange Membrane (PEM) electrolyser installed at the Hanze University of Applied Sciences in Groningen (The Netherlands). The electrolyser is subjected to different test conditions imposed both locally and remotely. The results show that this measurement procedure is effective and can open new perspectives in the way to share and exploit the existing research infrastructure in Europe
DOCUMENT
Within the Flexnode Plus project the long-term degradation characteristics of a proton exchange membrane (PEM) electrolyzer (5.5 kW, AC, 1 Nm3/h H2) and fuel cell (1.0 kW, DC, 0.9 Nm3/h) was experimentally tested. The electrolyzer unit was operated at various loads and pressures for approximately 750 hours in total, while the fuel cell was operated at a constant load of 1 Ω resistance for approximately 1120 hours in total. The efficiency of the hydrogen production in the electrolyzer and the electricity production in the fuel cell was expressed using the hourly average system efficiency and average cell efficiency. Inorder to predict the state of health and remaining lifetime of the electrolyzer cell and fuel cell, the decay of the cell voltage over time was monitored and the direct mapping from aging data method was used.The electrolyzer cell showed a stable cell voltage and cell efficiency in the studied time period, with an average cell voltage decay rate of 0.5 μV/h. The average cell voltage of the fuel cell dropped with a rate of 2 μV/h during the studied time period.
DOCUMENT
The intermittency of renewable energy technologies requires adequate storage technologies. Hydrogen systems consisting of electrolysers, storage tanks, and fuel cells can be implemented as well as batteries. The requirements of the hydrogen purification unit is missing from literature. We measured the same for a 4.5 kW PEM electrolyser to be 0.8 kW for 10 min.A simulation to hybridize the hydrogen system, including its purification unit, with lithium-ion batteries for energy storage is presented; the batteries also support the electrolyser. We simulated a scenario for operating a Dutch household off-electric-grid using solar and wind electricity to find the capacities and costs of the components of the system.Although the energy use of the purification unit is small, it influences the operation of the system, affecting the sizing of the components. The battery as a fast response efficient secondary storage system increases the ability of the electrolyser to start up.
DOCUMENT
In the course of the “energie transitie” hydrogen is likely to become a very important energy carrier. The production of hydrogen (and oxygen) by water electrolysis using electricity from sun or wind is the only sustainable option. Water electrolysis is a well-developed technique, however the production costs of hydrogen by electrolysis are still more expensive than the conventional (not sustainable) production by steam reforming. One challenge towards the large scale application of water electrolysis is the fabrication of stable and cheap (noble metal free) electrodes. In this project we propose to develop fabrication methods for working electrodes and membrane electrode stack (MEAs) that can be used to implement new (noble metal free) electrocatalysts in water electrolysers.
In Gelderland at industriepark Kleefsewaard, a prominent knowledge hub for hydrogen technology has been developed, featuring key industry players and research groups contributing to innovative and cost-effective hydrogen technologies. However, the region faces a challenge in the lack of available test equipment for hydrogen innovations. In Anion Exchange Membrane (AEM) technology, a route to follow is to create hydrogen more efficiently with stacks that can operate under high pressure (50 bar – 200 bar). This results in compact hydrogen storage. Research must be done to understand crossover effects which become more apparent at these high pressure conditions. The overall goal is to design a Balanced of Plant (BOP) system, incorporating Process Flow Diagram (PFD) and Piping & Instrumentation Diagram (P&ID) elements, alongside hydrogen purification systems and gas-liquid separators, for a test setup operating AEM stacks at 200 bar. De Nooij Stainless contributes by designing and fabricating a gas liquid separator, addressing challenges such as compatibility, elevated temperatures, and hydrogen safety. ON2Quest collaborates in supporting the design of a hydrogen purification system and the Balance of Plant (BoP), ensuring flexibility for testing future stacks and hydrogen purification components. HyET E-Trol specializes in high pressure (up to 200 bar) AEM electrolyser stacks and is responsible for providing problem statements and engineering challenges related to the (Balanced of Plant) BoP of AEM systems, and contributes in solving them. Subsequent projects will feature test sequences centered on other stacks, allowing for testing stacks from other companies. The resulting framework will provide a foundation for ongoing advancements, with contributions from each partner playing a crucial role in achieving the project's goals.
Production of hydrogen from renewable power sources requires dynamic operation of electrolysers. A dedicated research activity is proposed to explore and study the impact of variable operation on electrolyser performance and the electricity grid. In addition optimal control strategies will be developed with the goal to improve overall operational efficiency. It is expected that by applying advanced control strategies 2 to 3% operational efficiency gain can be achieved. The research proposed in this project is aimed to explore, validate and demonstrate this potential efficiency gain on the PEM unit.
